TIN STABILIZERS AND THE PERFORMANCE OF PVC PIPE
Tins have long been the most commonly used stabilizers for PVC pipe
manufactured in North America. They are a key contributor to the overall
outstanding performance of PVC pipe, including the color of the finished
article and durability. Tin stabilizers also improve output rates
during the extrusion manufacturing process. These elements improve
the long-term performance of the pipe, and allow PVC pipe to meet
certification standards for water safety.
Much of North America’s potable water infrastructure was built
with cast iron, and is now aging to the point where water main breaks
have become all too common. The US Environmental Protection Agency
(EPA) estimates that 54,000 drinking water systems will require a
$150.9 billion investment during the next 20 years just to ensure
safe drinking water. The American Water Works Association (AWWA) puts
the number at $250 billion over 30 years to replace worn-out drinking
water pipes, valves and fittings. That figure is extrapolated from
an analysis of 20 utilities.
A study by the National Research Council Canada evaluated five different
pipe materials and found that cast iron failed most often, while PVC
pipe had the lowest failure rate. Many municipalities are replacing
significant portions of their water distribution systems due to failure,
and turning to PVC pipe for its durability and overall cost performance.
In fact, according to trade organization Uni-Bell, PVC pipe –
virtually all manufactured with tin stabilizers – now accounts
for about 70 percent of the new buried water distribution pipes being
installed throughout the United States and Canada.
CERTIFICATION AND REGULATION
As with all other pipe for potable water, PVC pipe must pass an exacting
certification process that covers the manufacturing process as well
as the materials used to make the pipe, including tin stabilizers.
In 1985, the EPA contracted with a consortium led by NSF International
(NSF) to develop health effects standards and a product certification
program for components of the drinking water system, as well as treatment
chemicals. NSF International is a third party, independent, not-for-profit
organization dedicated to public health, safety and protection of
the environment. The consortium also included AWWA and its research
foundation, AWWRF, and the Association of State Drinking Water Administrators
(ASDWA).
NSF developed the standards, which were approved by the American
National Standards Institute (ANSI) in 1989. EPA recognizes these
standards as the criteria for determining that the materials or products
used to convey potable water meet EPA Drinking Water Standards for
safety and health. (EPA does not directly regulate the use of tin
stabilizers in PVC.)
As a result of this process, two standards regulate the industry:
ANSI/NSF Standard 14, which is a nationally and internationally recognized
pipe performance standard, and ANSI/NSF Standard 61, which covers
health effects and safety standards for pipe. Standard 61 contains
well-established procedures for setting safe levels of contaminants
based on a full assessment by professionals.
In the process of certifying pipe under these standards, NSF tests
the materials used to make the pipe, and conducts periodic audits
and inspections of manufacturing facilities and quality control programs
at those facilities. Pipe and fittings that meet these standards are
marked accordingly. NSF has concluded that, based upon the ANSI/NSF
standard, the evaluation of PVC/CPVC pipe is protective of human health.
The presence of any tin in potable water due to its use as a heat
stabilizer is well below the safe limits imposed by the NSF, and does
not present a human health risk.
Actual testing predates these standards. Since 1965, NSF has been
developing standards for the testing and certification of plastic
plumbing components. NSF began collecting extraction data on PVC and
CPVC pipe in the 1970s.
Based on a thorough review of the data collected, NSF has concluded
that tin stabilizers used in potable water pipe (mono- and di-methyltin
and butyltin compounds) do not pose a risk to human health.
Another third-party certifying agency, Underwriters Laboratories
(UL), also has set standards for piping and pipe materials used in
potable water pipe, including those made of PVC and CPVC.
TESTING OF WATER SYSTEMS
A number of studies have been conducted in North America on the presence
of tin stabilizer compounds in water from new and existing PVC and
CPVC pipe installations. These studies show that, while organotins
have been detected, the levels are too low to cause a concern for
effects on human health. In fact, the amounts detected are well below
the safe Short Term Exposure Levels (STEL) and Maximum Allowable Levels
(MAL) established by Standard 61. For example, single time point testing
results for organotin extraction from PVC and CPVC pipe, fittings
and materials under Standard 61 showed average levels in CPVC at 11
ppb, and in PVC at 6.4 ppb – well below levels that would present
a human health risk. Further, more than 99 percent of PVC pipe tested
with a multiple time point analysis met the criteria for exposure
as defined under Standard 61, Appendix A.
When tin stabilizers are detected in the water, it is usually just
after new pipes have been installed. This is because residues of some
of the materials used in the pipe formulation may be left on the pipe
wall after manufacturing, and these residues – which may include
tin – are quickly washed away into the water as it flows through
the pipes. Most importantly, after the residues are washed off, the
levels of tin decline dramatically and, as studies show, are negligible
after about 12 hours. Since newly installed pipe systems are routinely
flushed before consumer use, most of these residues are removed and
the resulting low concentrations of tin in drinking water do not present
any potential risk. In fact, after just a few liters of water pass
through the system, levels drop to the parts per trillion range –
well below established safe levels.
OTHER CONSIDERATIONS
Presently, EPA’s recommended water quality criteria, developed
in response to the federal Clean Water Act, is based only on the total
amount of tin from all sources. However, organotin compounds, which
are present in tin stabilizers, are currently among 50 chemical substances
on the EPA’s Drinking Water Contaminant Candidate List (CCL).
The inclusion of organotins on the CCL does not necessarily mean that
they will be regulated. It simply means that they warrant further
investigation. The tin stabilizer industry is voluntarily working
to fill data gaps identified by the EPA.
Occasionally, regulators, customers and environmental organizations
have expressed some concerns about tin stabilizers because they mistakenly
equate these products with tributyltin (TBT) biocides.
TBT is used primarily in marine antifoulant paints and is a registered
pesticide in the US and Canada. Many countries have regulated its
usage and application. TBT is never used as a stabilizer, and tin
stabilizers do not have biocidal properties.
Concern over TBT in the environment has raised concern about all
organotin compounds. This concern is misplaced, as tin stabilizers
have been safely used in vinyl products for many years without cause
for concern.
It is important, therefore, to clearly distinguish between TBT and
tin stabilizers on issues related to environmental and human health
effects.
CONCLUSIONS
Tin stabilizers are key components in the overall outstanding performance
of PVC and CPVC pipe, and have been safely used for several decades.
PVC pipe has demonstrated its value and is now preferred over traditional
piping materials because of its performance and longevity.
To ensure continued safety, tin stabilized PVC/CPVC pipe is tested
to rigid standards and certified for use by NSF. Regular reviews support
the continued safe use of tin stabilizers in PVC/CPVC. As part of
its ongoing commitment to Responsible Care® and Product Stewardship
initiatives, the PVC/CPVC pipe industry, in conjunction with the tin
stabilizer industry, continues to monitor and provide new information
on materials used in manufacturing to assure the safety of their products.
July 2002